Substantial tooling and polymer components

Large-Format Additive Manufacturing

Large parts require more than a larger build envelope. Stratum reviews distortion risk, load path, section strategy, interfaces, handling, material behavior, and whether a one-piece or segmented construction produces the better manufacturing result.

Common applications

Built for functional manufacturing requirements.

Every project is evaluated against the supplied geometry, application, material, quantity, critical features, and acceptance criteria.

  • 01Large assembly and positioning fixtures
  • 02Patterns, forms, and production aids
  • 03Equipment guards, covers, and ducting
  • 04Large fit-check and ergonomic prototypes
  • 05Handling nests and transport supports
  • 06Segmented polymer components with mechanical assembly

Engineering review

What shapes the manufacturing plan.

Useful quotes depend on the functional requirements behind the model. These factors are reviewed before a process is committed.

Build strategy

Orientation, section thickness, support, and thermal behavior influence stability and build risk.

Segmentation

Dividing a part can improve manufacturability, shipping, serviceability, or interface control.

Handling

Large components need practical lifting, support, packaging, and installation considerations.

Critical features

Machined inserts, bonded interfaces, locating features, or secondary finishing may be appropriate.

RFQ to delivery

A direct, technical workflow.

Engineering-polymer and reinforced-polymer options are evaluated for the component's size, stiffness, environment, joining method, and functional requirements.

Review material categories →
  1. 01

    Review overall size, geometry, function, interfaces, environment, and delivery requirements.

  2. 02

    Evaluate one-piece, segmented, or hybrid construction.

  3. 03

    Define material, orientation, joining, finishing, and inspection scope.

  4. 04

    Build, assemble as quoted, inspect, and package for shipment.

Project questions

Before you send the RFQ.

What is the maximum part size?+

Maximum build size and practical construction method depend on geometry, material, orientation, and risk. Send the model for a project-specific review.

Can a large part be printed in sections?+

Yes. Segmented construction can be a sound engineering choice when joint design, alignment, loading, and finishing are considered from the start.

Can you combine printed sections with metal hardware?+

Yes. Inserts, fasteners, frames, plates, and other hybrid features can be evaluated as part of the complete assembly.

READY FOR TECHNICAL REVIEW?

Send the model, drawing, and application.

Start an RFQ